Quality Control Engineer

Morson Edge

Main Purpose:
The Project Quality Control Engineer will undertake inspection activities and support the quality team to ensure all work complies with project standards and meets customer expectations.

Key Responsibilities:

  • Engage with customers to thoroughly understand their quality assurance, control, and inspection requirements.
  • Review and approve supplier quality plans in line with project standards, obtaining customer approval for manufacturing documents such as Quality Control Plans (QCPs), weld schedules, and NDT procedures.
  • Participate in supply chain kick-off meetings to communicate quality expectations to all stakeholders.
  • Allocate inspection tasks efficiently to Inspectors.
  • Organise and conduct inspections, liaising with Customer Inspection personnel as necessary.
  • Perform risk assessments prior to inspection activities.
  • Inspect equipment and witness tasks including Non-Destructive Testing (NDT) and functional testing.
  • Review and endorse documentation throughout the contract lifecycle, including NDT reports, weld schedules, and EC&I test records.
  • Ensure inspection reports are submitted promptly and accurately.
  • Maintain concurrency and conduct final reviews of Life Time Records (data dossiers).
  • Authorise the final release of procured items.
  • Advise on Quality Control and Inspection matters, identifying potential risks and issues.
  • Attend project meetings, contract reviews, and handover sessions.
  • Support quality planning by preparing project quality documents and drafting project-specific procedures and local work instructions, incorporating health, safety, and environmental considerations.
  • Collaborate closely with subcontractors and suppliers to ensure clear understanding of quality and specification requirements.
  • Ensure strict compliance with the company’s Quality Management System (QMS) and Health, Safety and Environment (HSE) policies at all times.

Knowledge:

  • In-depth understanding of the Nuclear industry.
  • Comprehensive knowledge of relevant regulations and legislation.
  • Familiarity with customer quality requirements.
  • Practical experience applying ISO 9001 standards.
  • Strong knowledge of manufacturing techniques and processes.

Experience:

  • Completion of a manufacturing apprenticeship, supported by EITB NVQs.
  • Experience in manufacturing, assembling, and testing turnkey specialist assemblies.
  • Proven expertise with Quality Control Plans and Inspection & Test Plans.
  • Previous experience within Nuclear or similarly regulated industries, demonstrating proficiency in:
    • Fabrication and welding techniques.
    • Non-Destructive Testing (NDT) methods.
    • Mechanical inspection.
    • Assembly and testing procedures.
    • Reviewing material certification.

Skills:

  • Clear, persuasive communication skills.
  • Flexible and adaptable approach to work.
  • Inquisitive mindset with a proactive, questioning attitude.
  • Customer-focused, both internally and externally.
  • Excellent written and verbal communication skills.
  • Ability to work independently or collaboratively within a team.
  • Proficient in relevant computer software, including Microsoft Word, Excel, Outlook, and internet applications.
  • Capable of producing accurate, timely reports and data.
  • Proactive in suggesting improvements to work practises, performance, and productivity.
  • Strong advocate for health and safety standards.

Other Requirements:

  • Ideally qualified to HNC level or equivalent in a relevant engineering discipline.
  • Weld inspection qualification – CSWIP 3.1 or PCL Level 2 (Weld Inspection).
  • NDT qualifications are advantageous.
  • Auditor training is desirable.
  • Willingness to travel within the UK and occasionally overseas.
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