Senior OT / SCADA Integration & Commissioning Lead
FERROVIAL CONSTRUCTION (UK) LIMITED
Senior OT / SCADA Integration & Commissioning Lead
(Industrial Automation & Infrastructure Projects)
1. ROLE PURPOSE
We are seeking a Senior OT / SCADA Integration & Commissioning Lead to support the delivery of complex industrial and infrastructure projects, with a focus on system integration, commissioning and technical coordination in field environments.
The role is designed for a senior technical professional evolved into coordination, capable of operating between:
- hands-on SCADA / PLC work
- system-level integration
- coordination of EPC contractors, vendors and operations
This is not a pure Project Manager role, but a technical delivery and integration role.
Based: London based
2. ROLE CONTEXT
The position sits within projects characterised by:
- multi-vendor SCADA environments
- complex OT system integration
- commissioning-intensive phases
- interaction with EPCs, OEMs and plant operators
Key challenge: ensuring systems are not only installed, but fully integrated and operational in real conditions
3. KEY RESPONSIBILITIES
3.1 Commissioning & Integration
Lead and execute SCADA and control systems commissioning activities
Validate integration between:
PLC systems
SCADA platforms
third-party/OEM systems
Ensure correct behaviour of:
signals
commands vs feedback
system states
3.2 Industrial Networks & Communications (Core Capability)
Lead and support the configuration, validation and troubleshooting of industrial communication networks as a core part of system integration and commissioning.
Network Configuration & Infrastructure
Work hands-on with industrial network infrastructure, including:
configuration of managed industrial switches
IP addressing aligned with system architecture
VLAN configuration and traffic segmentation
basic routing concepts (subnets, gateways, inter-network communication)
Support and validate network topologies:
star / ring / redundant architectures
distributed I/O networks
separation between control, SCADA and external systems
Industrial Protocols & Data Flow
Ensure correct configuration and operation of: Profinet, Modbus TCP, OPC UA
Validate end-to-end data flow across: field devices, PLCs, SCADA systems
Identify and resolve:
data inconsistencies or stale values
intermittent communication
addressing/configuration mismatch
protocol-level issues
Network Diagnostics & Troubleshooting
Diagnose issues such as:
connectivity failures
latency / instability
physical layer issues (cabling, ports, redundancy switching)
switch misconfiguration
Apply structured troubleshooting:
trace signals (field → PLC → network → SCADA)
isolate root cause (logic vs network vs configuration)
validate real vs displayed system state
Integration with System Behaviour
Ensure network configuration supports:
reliable command execution
feedback consistency
real-time performance
Detect scenarios where:
systems appear functional but are degraded
SCADA does not reflect real system state
Coordination with OT & Infrastructure Teams
Interface with:
network / IT / OT security
vendors / integrators
Align:
network configuration
system architecture
commissioning requirements
Operational Reliability & Readiness
Validate that networks are: stable, properly structured, aligned with system criticality
Ensure readiness for: FAT / SAT, commissioning, handover
System Coherence & Cross-Layer Ownership (PLC – Network – SCADA)
Own and ensure end-to-end coherence of system behaviour across: field devices, PLC logic, industrial network, SCADA systems
Single Source of Truth
Ensure full alignment between: PLC states, transmitted data, SCADA representation
Resolve discrepancies between: commanded vs actual state, logic vs visualisation, real system vs operator perception
End-to-End Traceability
Validate traceability of signals: field → PLC → network → SCADA
Diagnose issues by: tracing signal origin, analysing transformations, validating final behaviour
False State Detection
Identify situations where:
SCADA shows operation but system is not functioning
feedback does not reflect real status
communication creates false truths
Ensure system avoids: misleading status, silent failures, undetected degradation
Cross-Domain Integration
Ensure that: PLC logic, communications, SCADA operate as a single coherent system.
Resolution Ownership
Take responsibility for resolving issues across: PLC, network, SCADA avoiding gaps between disciplines or vendors
Operational Trust
Ensure system behaviour is: predictable, verifiable, aligned with reality
3.4 Technical Coordination
Act as interface between: EPC contractors, SCADA vendors, engineering teams, operations
Align implementation with operational needs
Coordinate during: startup, shutdown, commissioning
3.5 System Validation & Troubleshooting
Identify and resolve integration issues across: communications, SCADA-PLC interaction, instrumentation
Validate full system behaviour under real conditions
SCADA & OT Systems
Support SCADA platforms: PcVue, PCS7, WinCC / AVEVA
Ensure: proper alarms, monitoring, data coherence
3.7 Project Delivery Support
Support FAT/SAT
Contribute to delivery readiness
Mitigate risks related to: Integration, sequencing, dependencies
4. REQUIRED PROFILE
Experience
Strong industrial automation / SCADA experience
Strong experience in: commissioning, system integration, field environments
Experience in: infrastructure / energy / industrial projects, EPC environments
Real commissioning experience
System-level troubleshooting capability
Ability to detect cross-layer inconsistencies (PLC–Network–SCADA)
Technical Background
SCADA: PcVue, PCS7, WinCC, AVEVA
PLC: Siemens (TIA Portal preferred), Schneider, Codesys
Communications & Networks
Profinet
Modbus
OPC UA
industrial networks
Practical experience in: switch configuration, network troubleshooting in field
Systems & Delivery
commissioning
integration
coordination
Additional
PV plants / energy
industrial retrofit
infrastructure systems
Please note that this job description does not represent a comprehensive list of activities and employees may be requested to undertake other reasonable duties
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